TECHNOLOGY

Technology & Manufacturing System

A replicable powder coating system built for mid-to-large batch and engineering clients.

Manufacturing System & Capabilities

Centered on powder coating processes, we build a manufacturing system adapted for mid-to-large batches and long-term partnerships, emphasizing stability, replicability and process control.

Manufacturing-focused: core competencies in line capability and process maturity
Compatible with MDF, plywood, particleboard and other substrates
Standardized production flow to reduce batch-to-batch variation
Accommodates large-format panels and custom dimensions

From porous board to a controlled surface

Designed around the MDF substrate—not borrowed from metal coating.

Each step has a specific job: stabilise the MDF, close moisture pathways, create a uniform powder-receiving surface and cure without excessive heat load.

MDF preparation

Board selection, moisture control and precision sanding prepare a consistent base.

Six-side sealing

Faces, edges, corners, grooves and pre-machined holes are sealed as one continuous system.

Powder application

Electrostatic deposition builds an even, solvent-free decorative film with controlled coverage.

Low-temp IR cure

The validated surface temperature–time window completes cure while protecting dimensional stability.

Quality that can be shown, not only claimed

The advantage is measurable.

Our customer-facing quality framework focuses on the risks furniture buyers actually care about: moisture ingress, incomplete cure, visual variation and inconsistent repeat orders.

≤ 3.0%

Recommended local thickness swell after 24h edge immersion

Final limit locked by substrate and approved sample.

≥ 50 passes

MEK double rubs for cure verification

Combined with the recorded workpiece temperature curve.

ΔE00 ≤ 1.0

Same-batch colour target

Cross-batch target: ΔE00 ≤ 1.5 against the master panel.

Class 0–1

Cross-cut adhesion

Rechecked after moisture exposure for demanding projects.